Engineering, Procurement and Construction Management Services
Delivering Complex Project Solutions from Concept through Commissioning to Operations
Construction Services
As a full-service EPC company, Kovalent provides comprehensive construction management and site execution solutions for industrial plants and process facilities across multiple sectors. Our construction team combines technical expertise, field experience, and strong project coordination capabilities to ensure safe, timely, and high-quality execution of every project.
From construction planning to commissioning and performance testing, we deliver integrated site services that ensure smooth project execution, optimized productivity, and successful plant startup.
Construction Planning
Proper construction planning is critical to achieving project milestones safely and efficiently. Our construction planning services focus on developing practical execution strategies that align engineering deliverables, procurement schedules, site conditions, and construction resources.
Our services include:
- Detailed construction scheduling and work sequencing
- Site mobilization and infrastructure planning
- Resource and manpower planning
- Equipment and machinery deployment planning
- Material handling and storage planning
- Construction methodology preparation
- Productivity and progress monitoring systems
- Risk assessment and mitigation planning
- Interface coordination between disciplines
- Shutdown and turnaround planning (where applicable)
We utilize structured planning tools and project controls to ensure optimized workflow, reduced downtime, and timely project completion.
Site Supervision (MEP)
Our experienced site supervision team ensures all construction activities are executed according to approved drawings, technical specifications, safety standards, and project schedules. We provide on-site coordination and technical support throughout the construction phase to maintain quality, safety, and productivity.
Mechanical Supervision
We supervise all mechanical construction activities related to static and rotating equipment installations.
Scope includes:
- Equipment erection and alignment
- Reactor, vessel, tank, and heat exchanger installation
- Rotary equipment installation
- Steel structure erection supervision
- Equipment grouting and leveling
- Fabrication and installation monitoring
- Vendor coordination during installation
- Mechanical completion verification
- Inspection coordination and documentation
Our team ensures proper installation practices, dimensional accuracy, and compliance with project and OEM requirements.
Electrical Supervision
We oversee electrical construction activities to ensure safe and reliable installation of electrical systems.
Services include:
- Cable tray and conduit installation supervision
- Power and control cable laying
- Transformer and switchgear installation
- MCC and panel installation
- Earthing and lightning protection systems
- Lighting and small power systems
- Electrical testing coordination
- Energization support
- Compliance with electrical safety standards
We ensure all electrical systems are installed, tested, and commissioned according to project specifications and international standards.
Piping Supervision
Our piping supervision services cover fabrication, erection, testing, and inspection activities for process and utility piping systems.
Scope includes:
- Piping fabrication monitoring
- Pipe routing and erection supervision
- Welding activity supervision
- WPS and welding compliance monitoring
- Hydrotesting and pneumatic testing coordination
- Valve installation inspection
- Stress support and hanger verification
- Piping punch point management
- Isometric drawing and revision control
We ensure piping systems are constructed safely, accurately, and in compliance with applicable codes and standards.
Quality Control
Quality assurance and quality control are integral parts of our construction execution philosophy. Our QC team implements systematic inspection and testing procedures throughout the project lifecycle to ensure compliance with contractual and technical requirements.
Our quality control services include:
- Preparation of Inspection & Test Plans (ITPs)
- Material receiving inspection
- Welding inspection and monitoring
- NDT coordination and review
- Dimensional inspection
- Hydrotest and pressure test witnessing
- Coating and painting inspection
- Mechanical and electrical inspection
- Calibration verification
- Punch list preparation and clearance
- Quality documentation and dossier compilation
We maintain strict quality standards to ensure reliability, safety, and long-term operational performance of plant facilities.
Pre-Commissioning Assistance
We provide comprehensive pre-commissioning support to ensure systems and equipment are fully prepared for safe and efficient startup.
Our pre-commissioning assistance includes:
- Mechanical completion verification
- System walkdowns and punch listing
- Line flushing and cleaning
- Air blowing and steam blowing coordination
- Leak testing and pressure testing
- Drying and preservation activities
- Instrument loop checking support
- Calibration and functional checks
- Chemical cleaning coordination
- Utility system readiness verification
- Documentation and turnover package preparation
Our systematic approach helps identify and resolve issues before startup, minimizing commissioning delays and operational risks.
Commissioning Assistance
Our commissioning support services ensure smooth startup and transition from construction completion to stable plant operations.
Scope includes:
- Startup procedure support
- Equipment commissioning assistance
- Functional and operational testing
- Utility system startup support
- Process system commissioning
- Instrument and control system verification
- Interlock and trip testing support
- Troubleshooting during startup
- Operator coordination and support
- Performance monitoring during stabilization
We work closely with clients, licensors, vendors, and operations teams to achieve safe and efficient commissioning of all plant systems.
Performance Guarantee (PG) Test Assistance
We support clients during Performance Guarantee (PG) testing to validate plant capacity, efficiency, and operational performance against contractual guarantees.
Our PG test support services include:
- PG test planning and scheduling
- Coordination with licensors and client representatives
- Instrument verification and calibration checks
- Data collection and monitoring
- Process stabilization support
- Utility consumption monitoring
- Performance data analysis
- Test documentation and reporting
- Troubleshooting during test runs
- Final acceptance support
Our team ensures accurate execution and documentation of PG tests, helping clients achieve successful plant acceptance and operational confidence.